Case Study: ATLAS OTR TPMS

A Real-World Example

One such intervention occurred when the Right Rear Inner (RRI) tyre showed an “under pressure” alert, registering 5.9 bar (86 psi). A notification was immediately sent, and as the tyre continued to trend downwards, a cross axle alert was triggered, requiring immediate action. At the same time, the Left Rear Inner (LRI) tyre also showed an “under pressure” alert, with a loss of 1.7 bar (24 psi) in just 24 hours. This was followed by a further loss of 0.9 bar (11 psi) in just 50 minutes, indicating a catastrophic tyre failure was imminent. The ATLAS TPMS system intervened and saved the life of both the Right Rear Inner and Left Rear Inner tyres, resulting in a cost savings of over $20,000 and preventing severe downtime of the machine.

The ATLAS system continued to monitor the site, providing real-time updates and advice on the fleet tyres. This ensured that the tyres were being maintained at their optimal working capacity and prevented the negative effects of severe underinflation, such as reduced tyre life, increased fuel consumption, decreased puncture resistance, and decreased safety and productivity. The integration of real-time TPMS monitoring into maintenance best practices has subsequently improved response times and proactively prevented issues through utilising the machine feedback.

Benefits of TPMS

The ATLAS TPMS solution provided significant benefits to the cost of operating the machines, including tyre life saved, reduced fuel consumption, better puncture resistance, and a safe working environment for site personnel. The ATLAS system also prevented the disruption of production by preventing tyre failure on the machines, ultimately resulting in a cost savings of approximately $20,000.